Modern Forging Presses, Precision CNC Machining, Heat Treatment Furnaces & Certified In-House Testing Laboratory Built for Critical Industrial Applications Worldwide.
Rajtilak Metal operates a comprehensive manufacturing complex in India dedicated to engineering critical piping components for oil & gas, petrochemical, offshore, power generation, and chemical process installations. Established in 1991, our factory integrates raw billet processing, closed die forging, cold and hot pipe forming, multi-axis CNC machining, and automated heat treatment under one unified quality management protocol.
Every phase of our production floor is strictly mapped to international specifications including ASME B16.5, ASME B16.9, ASME B16.11, MSS SP-97, EN 1092-1, and DIN norms. Operating as a Government of India recognized export house, our facility handles small-batch high-alloy bespoke forgings as easily as high-volume carbon and stainless steel standard piping runs.
Our integrated plant layout ensures optimal material flow from raw material receiving and ultrasonic billet testing to precision forging, machining, heat treatment, final inspection, and seaworthy container packing.
Equipped with closed-die drop hammers ranging from 1 ton to 5 tons, open die hydraulic forging presses up to 3,000 tons, and temperature-monitored induction billet heaters to guarantee refined grain flow and superior mechanical density across all alloy forgings.
Houses hot-induction mandrel forming machines, cold-forming hydraulic presses, and beveling machines engineered to manufacture seamless and welded elbows, concentric and eccentric reducers, tees, and caps from 1/2 inch through 48 inches OD.
Our machining line features multi-axis CNC horizontal lathes, vertical turning centers (VTLs), and multi-spindle radial drilling machines that achieve exacting dimensional tolerances, mirror gasket serrations, and precise bolt pitch circles.
Engineered to satisfy high-specification global procurement requirements for offshore platforms, subsea pipelines, chemical reactors, and nuclear utility piping.
Annual forging capacity of 7,500+ MT. Handles raw billets in stainless steel, duplex, super duplex, Inconel, Monel, Hastelloy, titanium, and carbon grades.
Diameter capacity from 1/2 inch NB to 60 inches OD. Capable of ASME B16.5, B16.47 Series A & B, EN 1092-1 Type 01, 05, 11, and BS 10 tables.
Seamless buttweld fittings up to 24 inches NB; fabricated and welded large-bore pipe fittings up to 48 inches NB in Schedule 5S through XXS walls.
High tensile stud bolts, heavy hex nuts, and threaded rods from M16 to M72 (metric) and 1/2 inch to 3.5 inches (UNC/UNF) in ASTM A193/A194 grades.
| Product Group | Manufacturing Standard | Size Range | Pressure Class / Wall | Primary Material Grades Handled |
|---|---|---|---|---|
| Forged Flanges | ASME B16.5, B16.47, EN 1092-1, BS 10, DIN | 1/2″ – 60″ (DN 15 – DN 1500) | Class 150 – 2500 / PN 6 – PN 400 | ASTM A105, A350 LF2, A182 F304L/F316L, F11, F22, F51, F53 |
| Buttweld Pipe Fittings | ASME B16.9, MSS SP-43, DIN 2605 / 2615 | 1/2″ – 48″ (Seamless & Welded) | SCH 10S – SCH XXS / Custom | ASTM A234 WPB, A403 WP304L/316L, A860 WPHY 52/60, WP11 |
| Socket Weld & Threaded | ASME B16.11, BS 3799, MSS SP-97 | 1/8″ – 4″ (NPT, BSPT, SW) | Class 2000, 3000, 6000, 9000 | ASTM A105, A182 F316L, F321, F347, A350 LF2, Inconel 625 |
| Industrial Forgings | ASTM A668, EN 10250, Custom Drawings | Up to 5,000 kg piece weight | Forged Shafts, Rings, Discs, Blocks | Nickel 200, Monel 400, Hastelloy C276, Titanium Gr 2/5 |
| High Tensile Fasteners | ASTM A193, A194, ISO 898-1/2 | M20 – M72 | 3/4″ – 3″ UNC | Grade 8.8, 10.9, 12.9 | B7/2H, B8/8 | Alloy steel, B8M Class 2, Duplex 2205, Super Duplex 2507 |
Quality is the cornerstone of our global supply reputation. Our fully equipped internal laboratory performs comprehensive destructive, non-destructive, and metallurgical testing in compliance with ASTM A370, ASTM E10, ASTM E18, ASTM E23, and ASME Section IX requirements.
Optical Emission Spectrometry (OES) and portable XRF PMI analysers for immediate grade verification on incoming and finished goods.
Calibrated Universal Tensile Testing (UTM), sub-zero Charpy V-Notch impact testing down to -196°C, and Brinell/Rockwell hardness testers.
ASNT Level II certified inspectors performing Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), and Dye Penetrant Examination (DPI).
High-pressure hydro testing rigs calibrated up to 15,000 PSI, coordinate gauges, flange face roughness testers, and optical thread pitch micrometers.
Every piece manufactured at Rajtilak Metal is permanently hard-stamped or electro-etched with the manufacturer logo, ASME/EN specification, material grade, pressure rating, size, schedule, and melt heat number. This unique stamp provides total bidirectional traceability directly to our EN 10204 3.1 inspection certification and raw billet heat certificates.
Export components are protected against maritime humidity and transit impact by standard international packaging methods:
Transparent technical and operational facts for engineering procurement managers, QA managers, and EPC project buyers.